On-Demand Manufacturing: Pitfalls, Breakdown and Take-Rate
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Introduction
This article will take an in-depth look at on-demand manufacturing.
The article will bring more detail on topics such as:
What is On-Demand Manufacturing & Take Rate?
On Demand = Take Rate
On-Demand Manufacturing Offshoring
Advantages of On-Demand Manufacturing
Disadvantages of On-Demand Manufacturing
And much more …
Chapter 1: What is On-Demand Manufacturing?
Take-Rate, a commission on placed orders & On-demand are part and parcel of the same thing. On-demand manufacturing is an approach to production where goods, products, and parts are produced as needed, in specified quantities, and within a required time frame. It is a method of manufacturing that minimizes the need for inventory control and warehousing costs and helps customers in marketing their products. The premise of on-demand manufacturing is built on the concept that orders are immediately placed into production upon receipt, resulting in on-time deliveries and quick turnarounds.
On Demand = Take Rate
Xometry has been able to command an effective take rate of ~20%.
Xometry is much more "managed" than many B2B marketplaces, with the company quoting buyers an AI-generated price, before turning around and leveraging the Xometry marketplace to find a supplier willing to take on the job. Manufacturing's fragmented and regionalized nature makes it well-suited for a marketplace-driven solution and it has been able to command an effective take rate of ~20%.
Its platform offers buyers a simple and easy way to access a global pool of potential suppliers in what is an otherwise fragmented, opaque, and relatively "offline" market. On the supply side, Xometry serves as free lead generation for manufacturers who may not have the resources, time, or expertise to engage in significant marketing initiatives. The supply side of the market pays nothing to access Xometry, while buyers pay an effective take rate between what Xometry charges them and what Xometry pays a third-party manufacturer to fulfill an order.
Source: Bowery Capital
In principle, suppliers synchronize their manufacturing prowess with the immediate demands of buyers, maximizing resource efficiency. On-demand manufacturing is often used as an alternative to offshore production, improving agility and responsiveness to market demands.
Recently, on-demand manufacturing has gained traction, propelled by technological innovations that facilitate rapid production. However, many companies positioned as local providers actually depend on international partnerships and outsourcing. This unseen outsourcing can lead to various risks that require careful consideration.
Short Run Production
Understanding on-demand manufacturing requires a grasp of short-run production, a necessity in cases of limited scaling, overcapacity, or inadequate capabilities. Traditional manufacturing relies heavily on long-term partnerships and extensive production cycles. Although short-run production is sometimes necessary, securing willing suppliers can be difficult due to the costs involved. It allows for higher pricing by manufacturers, but the expenses and logistics make immediate fulfillment challenging. On-demand manufacturing addresses this by using cutting-edge technology and specialized production expertise.
In on-demand manufacturing settings, short-run orders are fine-tuned using advanced software, aligning buyer requirements with an array of supplier options. This system optimizes resource management by integrating engineering and pricing tools for competitive sourcing. Upon mutual agreement of pricing, the on-demand platform serves as a mediator, handling contracts and charging a fee ranging between 5-20% of the order value.
Long Run Production-Conventional Manufacturing
Conventional manufacturing underpins the modern economy, defined by long production cycles and mass-producing goods using specialized equipment and assembly lines. From early automotive assembly lines, conventional manufacturing has markedly evolved, integrating advanced technologies over time.
A primary benefit of conventional manufacturing is its effectiveness in mass-producing goods at minimized cost. Utilizing assembly lines and specialized machinery, manufacturers enhance operational efficiencies, substantially reducing costs. This allows them to offer competitively priced products, more accessible to consumers.
Another significant advantage is the consistent quality output from conventional manufacturing processes. By deploying automated machinery and standardized procedures, manufacturers ensure goods adhere to stringent quality benchmarks, vital in sectors where uniformity is essential, such as automotive, aerospace, and medical fields.
As conventional manufacturing advances, it incorporates cutting-edge technologies like robotics, automation, and artificial intelligence to streamline and refine production processes. These innovations increase output, cut costs, and maintain high-quality standards. Manufacturers are evolving to address modern-day demands and bolster efficiency.
Chapter 2: What Are the Advantages of On-Demand Manufacturing?
On-demand manufacturing, also known as custom or just-in-time manufacturing, is a flexible production model where goods are created only when orders are received, utilizing available resources and digital manufacturing technologies such as 3D printing, CNC machining, and cloud manufacturing platforms. This approach dramatically minimizes the need for warehousing excess inventory by producing products only when there is confirmed demand. As a result, companies can align production with real-time customer needs, optimizing both supply chain management and operational efficiency. Customers submit orders in advance, allowing manufacturers to efficiently allocate materials, streamline procurement, and accelerate the time from order placement to final product delivery. This manufacturing solution is particularly effective for businesses aiming to reduce lead times and achieve rapid prototyping while minimizing holding costs.
From this description, it's clear that on-demand manufacturing is most beneficial for businesses with low- to mid-volume or highly customized orders—such as product startups, makers of small parts, and companies requiring rapid production of simple components or prototypes. Because it leverages agile manufacturing practices and digital design, this method is less suited for traditional mass production of large, complex equipment such as industrial presses, boilers, or heavy machinery, which need longer planning horizons and larger resource investments. However, for industries such as fashion, automotive, aerospace, electronics, and consumer goods, on-demand manufacturing unlocks significant competitive advantages by enabling manufacturers to respond swiftly to changes in market trends, technology, or customer preferences.
Advantages of On-Demand Manufacturing
With on-demand manufacturing services, the need to stockpile raw materials and finished goods is virtually eliminated. Brands can meet consumer demand directly by fulfilling orders as they come, removing the risks of overproduction and obsolete inventory common in traditional manufacturing. This agile production model allows businesses to bypass costly warehousing, reduce minimum order quantities, and reallocate staffing to higher-value projects, improving bottom-line profitability.
Industries like fashion, e-commerce, and consumer electronics benefit from reduced overproduction. Traditional manufacturing requires accurate forecasting, but with on-demand models, only items ordered by customers are produced. This significantly decreases material waste—especially textile waste in the apparel sector, which contributes to billions in annual losses. By manufacturing only what’s needed, sustainable production practices are supported, carbon footprints are reduced, and wasteful processes are virtually eliminated. Companies leveraging transparent, digital supply chains also achieve a more responsible and eco-friendly operation, which appeals to environmentally conscious customers.
Outsourcing supply chain management through on-demand manufacturing platforms allows brands to focus on core competencies—such as product design, digital marketing, and e-commerce sales—instead of logistics. The low barriers to entry enable small businesses and startups to test new concepts, launch products faster, and scale operations without heavy upfront capital investments. On-demand manufacturing is especially suited for industries experiencing rapid innovation cycles, supporting shorter lead times and allowing businesses to stay ahead of market trends.
Personalization and mass customization are easily achievable through on-demand production. Manufacturers can deliver highly customized goods that meet specific customer requirements—from material selection to product specifications—without incurring prohibitive costs. Unlike traditional methods with rigid tooling and batch sizes, on-demand processes make it feasible to deliver single items or small production runs, facilitating prototype development and unique product offerings that drive customer satisfaction and retention.
Establishing a factory for high-volume production requires substantial capital, but on-demand and digital manufacturing systems efficiently handle modest volumes using less expensive, flexible equipment. This democratizes manufacturing, allowing smaller enterprises to set up small-batch production without large upfront costs, increasing market accessibility for entrepreneurs and niche product designers across industries.
Regular communication, faster turnaround, adaptability, cost-effectiveness, and open process transparency—the hallmarks of custom and on-demand manufacturing—are significantly driving rates of technological innovation. Inventors, product developers, and engineers can create new products, iterate quickly on prototypes, and accelerate time-to-market by leveraging rapid prototyping and additive manufacturing technologies.
The increasing adoption of CAD (computer-aided design), 3D printing, and on-demand manufacturing means more innovative products reach the market daily. Previously, only large corporations could afford the high costs and long timelines involved in traditional product development.
Traditional manufacturing facilities may not be equipped for cost-effective prototyping due to scale, but on-demand manufacturers offer fast, affordable, and adaptable prototyping services. This enables iterative design, faster product validation, and reduced risk when moving from concept to mass production.
Many on-demand manufacturing platforms provide instant quotation engines and online pricing calculators. These digital quoting tools offer real-time estimates for custom parts production, streamlining order processes and enhancing customer experience through transparency and speed.
Additional Advantages
Economical small production runs make on-demand manufacturing ideal for limited-edition products, short-run manufacturing, or market testing new designs.
Improved communication and collaboration between customer and supplier enhance project outcomes and reduce miscommunication, ensuring better alignment with client objectives.
When issues arise—such as material selection or design iteration—customers can quickly connect with manufacturers for prompt resolution, supporting a collaborative production cycle.
Since most on-demand manufacturing partnerships are project-based, both producer and client benefit equally from shared successes and continuous improvement.
A major advantage of on-demand manufacturing is increased control over every aspect of the process. Customers work closely with manufacturers as collaborative partners, making joint decisions to achieve success while ensuring product quality and compliance with industry standards.
Managing design changes during early or mid-production is a continual challenge in manufacturing. With on-demand providers, it’s possible to pause, adapt, or implement design modifications quickly, producing multiple prototypes for testing before finalizing designs—something that’s costly or slow in traditional workflows.
When off-shoring production, on-demand manufacturing lets companies perfect and finalize products domestically through rapid prototyping and low-volume runs before scaling up or transferring to overseas facilities, minimizing risks and ensuring quality.
On-demand manufacturing delivers a significant competitive edge by maintaining total control, oversight, and traceability throughout the process—from concept to finished product. This guarantees that products reach the market rapidly, accurately, and defect-free, crucial for industries where time-to-market drives success.
In technology-driven and fast-moving markets—such as automotive, electronics, and fashion—the ability to respond swiftly to customer demand gives manufacturers a substantial advantage. On-demand models offer the flexibility and agility to scale production, adapt designs, and bring products to market at the optimal moment, meeting both market and consumer expectations efficiently.
In summary, on-demand manufacturing, powered by digitalization and advanced manufacturing technologies, aligns with evolving industry requirements by providing scalable, sustainable, and cost-efficient solutions for custom manufacturing, product prototyping, and low-volume production. As manufacturing evolves to embrace Industry 4.0, companies leveraging on-demand and cloud-based manufacturing systems achieve greater agility, reduced lead times, improved operational efficiency, and more profound customer-centric experiences. Explore leading on-demand manufacturing service providers to discover solutions that support your product innovation and supply chain transformation needs.
Chapter 3: What Are the Disadvantages of On-Demand Manufacturing?
On-demand manufacturing—sometimes referred to as just-in-time manufacturing or digital manufacturing—has transformed how businesses handle product development and supply chain management. Although it offers accelerated delivery times and improved inventory control, it's often misperceived as a simple, instant solution for meeting customer needs. This is far from accurate. Numerous operational, logistical, and quality-related challenges must be addressed for on-demand manufacturing to deliver its promised advantages. In reality, only a minority of on-demand production cases run seamlessly due to a host of complex limitations and risks tied to this business model.
Selecting an on-demand manufacturing partner warrants careful evaluation, as a multitude of variables can contribute to delays, inconsistent quality, elevated costs, and unpredictability throughout the manufacturing process. Transparent visibility at every stage of the digital supply chain is essential. This vigilance becomes especially critical when providers outsource production overseas, where challenges such as inferior raw materials, inconsistent quality assurance, and communication gaps have become increasingly prevalent in the on-demand production sector.
The Role of the Middleman
The Middleman Fee
Waiving Liability
Loss of intellectual property protection
Limitations in material options, fabrication techniques, and quality
Manufacturing Scalability Issues
Dependence on Foreign Suppliers
Environmental Concerns
The Role of the Middleman
At the core of most on-demand manufacturing platforms is a middleman or service provider that operates as an intermediary between buyers and vetted contract manufacturers, CNC machine shops, or 3D printing services. These agencies facilitate quoting, digital order tracking, and payment processing—usually collecting a commission of at least 5% via proprietary manufacturing management software. Typically, buyers and manufacturing partners do not have direct contact, and the intermediary assumes oversight of engineering review, production logistics, and quality management.
The scope of services offered varies widely among on-demand manufacturing companies. Some platforms strictly connect customers with available factories for prototyping or custom part manufacturing, while others take a more active role, managing end-to-end logistics, warehouse fulfillment, and quality assurance for every component. Prospective customers should investigate and compare the manufacturing management models of their chosen providers, ensuring a clear understanding of how orders are routed, manufactured, and validated for compliance with precise engineering standards.
The Middleman Fee
One of the principal disadvantages of on-demand manufacturing is the added cost of the middleman or service provider. This business model often requires engaging third-party logistics (3PL) companies, manufacturing brokers, or supply chain consultants who oversee the entire order lifecycle. These extra layers of involvement increase transaction costs as every intermediary takes a fee for their services.
Depending on product complexity, order volume, and the specific service provider, middleman fees in the digital manufacturing industry can range from 10% to 20% of the total cost. For small businesses, entrepreneurs, and hardware startups looking for affordable prototyping or small-batch manufacturing, these fees can quickly erode profit margins and reduce the cost competitiveness of on-demand models versus traditional mass production.
The primary reason for higher costs per unit is the absence of economies of scale. Conventional manufacturing spreads fixed production costs across large production runs, lowering the price per part. In contrast, on-demand manufacturing relies on flexible production for just-in-time inventory or rapid prototyping, distributing those costs across smaller orders and, consequently, increasing unit costs.
Further, businesses hoping to reduce time to market must factor in both the administrative surcharge and the risk of delays, which can be prohibitive for new product launches or custom part fabrication. Thus, while on-demand manufacturing seems agile, the burden of middleman fees may outweigh the benefits, particularly for companies seeking low-cost, high-volume production solutions.
Waiving Liability to the On-Demand Middleman
With the accelerated adoption of cloud-based manufacturing platforms, understanding the legal implications of working with an intermediary is increasingly important. A common pitfall is the waiver of liability included in standard contracts or digital service agreements. This can leave customers exposed to unresolved disputes over missing deliveries, product defects, nonconforming parts, or intellectual property (IP) breaches.
Many on-demand manufacturing platforms require customers to accept terms that effectively relinquish claims or hold the intermediary harmless in cases of dispute. This waiver covers a broad range of risks, including supply chain disruptions, defective components, and even unsuitable manufacturing methods. While these clauses are often presented as routine, buyers should treat them as a significant risk factor, not just a legal formality.
Should a manufacturing error, quality deviation, or intellectual property infringement occur, the customer may find themselves solely responsible for remediation and legal proceedings. Careful review of service agreements—including terms relating to IP protection, data ownership, and dispute resolution—is critical before engaging with any digital manufacturing marketplace. If necessary, consult an attorney with expertise in industrial supply chains and technology contracts to safeguard corporate interests.
In essence, understanding the full legal ramifications of outsourced manufacturing services empowers businesses to negotiate better contract terms, mitigate liability risks, and make better-informed procurement decisions.
Loss of Control over Production
Another critical disadvantage of on-demand manufacturing is the loss of direct oversight and communication among stakeholders. Traditional manufacturing methods facilitate ongoing collaboration and clear feedback loops between buyers, engineers, and production managers, ensuring specifications are followed exactly. By contrast, on-demand production—particularly when managed remotely—often restricts real-time communication, resulting in misunderstandings, delayed feedback, and specification errors.
The use of third-party service providers creates an extra layer that can lead to misinterpretation of technical requirements, especially if the intermediary lacks deep knowledge of the buyer’s application or target industry. In cases where orders are outsourced abroad, language barriers and time zone differences further complicate the process, increasing the likelihood of production delays or quality discrepancies.
In fast-paced product development cycles, these communication gaps can compromise rapid prototyping initiatives, leading to expensive rework, missed deadlines, or unsuccessful product launches. Companies working with critical tolerance components or advanced material requirements should evaluate whether their on-demand manufacturing partner provides enough visibility and control to mitigate these inherent challenges.
Quality Control Issues
Consistent quality assurance remains a significant pain point in outsourced, on-demand manufacturing workflows. Unlike traditional manufacturing, where production is centralized and quality control protocols are standardized, digital manufacturing platforms frequently rely on distributed supplier networks with variable inspection processes. When production is shifted overseas, diminished oversight makes it even more difficult to monitor the manufacturing environment, ensure consistent processes, or proactively identify nonconformities.
These challenges become more acute for industries that require stringent regulatory compliance—such as automotive, aerospace, or medical device manufacturers—where even minor deviations can result in expensive recalls or product liability claims. Businesses should confirm their chosen platform or supplier implements advanced quality management systems (QMS) and employs robust end-of-line testing, ideally documented in a comprehensive certificate of conformance.
Loss of Intellectual Property Protection
A major disadvantage of on-demand manufacturing is the elevated risk of intellectual property (IP) theft. Sharing computer-aided design (CAD) files, engineering drawings, and proprietary algorithms with international suppliers inherently increases the risk of IP leakage, counterfeiting, or unauthorized duplication of product designs. This is especially relevant for businesses in technology-driven sectors, such as electronics, IoT devices, or specialized machinery.
The involvement of third-party platforms, logistics providers, and contract manufacturers means that confidential product information passes through several hands—raising the possibility of leaks, cloning, or reverse engineering. Enforcing IP rights across international jurisdictions is notoriously difficult, especially with uneven patent enforcement and varying legal standards globally.
For organizations concerned about safeguarding trade secrets, it’s advisable to only work with manufacturing partners experienced in data protection and IP security. Implementing non-disclosure agreements, export control protocols, and encrypted file transfers can reduce exposure to IP risk. When feasible, limit the distribution of sensitive design details and vet the supplier's reputation for responsible data handling.
Failing to secure intellectual property can erode competitive differentiation, reduce profitability, and lead to protracted legal disputes. By integrating robust IP protection into the supplier selection and contract negotiation process, businesses can minimize these risks while taking advantage of rapid, on-demand manufacturing capabilities.
Limitations in Material Options
On-demand manufacturing providers often offer a narrower selection of materials compared to traditional manufacturing suppliers. Advanced engineering plastics, specialty metals such as titanium or Inconel, and unique composites needed for aerospace or medical applications are frequently unavailable due to equipment constraints, cost, or supplier preferences. This limits the applicability of on-demand services for customized, high-performance parts.
Fabrication techniques are likewise constrained; while 3D printing, CNC machining, and injection molding are the most common on-demand methods, certain processes (such as multi-axis milling, custom mold making, or precision casting) may not be available. This can present issues for companies requiring specific tolerances, surface finishes, or secondary operations like anodizing or laser etching.
Finishing options—including colors, coatings, and textures—may be limited, restricting design flexibility for consumer-facing or highly engineered products. If a project demands advanced certifications (like USP Class VI for healthcare or ISO 9001 for industrial applications), sourcing these via on-demand providers can be challenging and prolonged.
Additionally, fluctuating supply chain factors—including regional material shortages and logistics disruptions—can lead to extended lead times or unexpected changes in material availability, introducing production risks for time-sensitive launches.
Manufacturing Scalability Issues
A key drawback of on-demand manufacturing is limited scalability for large-volume production. While digital manufacturing is optimized for low to medium production runs—making it ideal for prototyping, low-volume customized parts, and bridge manufacturing—it often struggles to deliver competitive pricing and lead times for mass production.
Technologies such as 3D printing, additive manufacturing, or small-batch CNC machining are best suited for agile, rapid-turn production, but at higher volumes, traditional manufacturing methods like injection molding, stamping, or die casting become more cost-effective and efficient. On-demand manufacturing lines may also require frequent retooling and maintenance, further driving up costs and causing delays as order volume increases.
For companies planning to scale or transition from prototyping to full-scale manufacturing, it’s crucial to conduct thorough cost-benefit analyses and assess the long-term scalability of their selected manufacturing partners. Carefully weighing per-unit costs, throughput capabilities, and operational flexibility can prevent unexpected bottlenecks or budget overruns as demand grows.
Moreover, certain on-demand manufacturing methods may not meet rigorous industry standards for precision, durability, or advanced surface finish, which can complicate the transition to end-use part production or mass customization initiatives.
Dependence on Foreign Suppliers
Many on-demand manufacturing platforms rely on global sourcing to offer pricing incentives or specialized capabilities not available locally. This reliance on overseas suppliers introduces geopolitical risks, currency fluctuations, customs delays, and exposure to international logistics disruptions. Companies sourcing components from multiple countries may find it difficult to ensure consistent quality, enforce delivery timelines, or respond quickly to urgent market demands.
Political instability, evolving trade regulations, tariffs, and worldwide events (such as transportation strikes or supply chain crises) can all threaten on-time delivery, lead to increased costs, and complicate procurement forecasting. For industries focused on localized manufacturing or just-in-time inventory management, these risks should be carefully assessed before committing to digital, global supply chains.
Environmental Concerns
While some advocate that on-demand manufacturing reduces waste by producing only what’s required, the reality is nuanced. Outsourcing production across long distances leads to increased freight emissions, packaging waste, and carbon footprint—frequently offsetting the environmental gains from reduced overproduction. If manufacturing partners operate in regions without robust environmental standards or recycling infrastructure, the risk of pollution and resource depletion grows.
To address these sustainability challenges, companies should review the environmental policies of their manufacturing partners and prioritize local suppliers with proven green certifications where possible. Factoring in the full life cycle impact—including transportation, packaging, and local regulations—ensures a responsible approach to rapid manufacturing procurement. Businesses with sustainability mandates or ESG initiatives should inquire about their provider’s waste management practices and carbon footprint tracking systems before adopting on-demand production at scale.
In conclusion, while on-demand manufacturing offers speed and flexibility, businesses considering this approach must rigorously evaluate the risks in terms of costs, legal exposure, supply chain reliability, quality assurance, scalability, intellectual property protection, and environmental impact. A comprehensive due diligence process—integrating legal counsel, supplier audits, and supply chain risk assessments—will enable companies to make informed decisions and maximize the value of the on-demand manufacturing model.
Chapter 4: Why is an On-Demand Environment Essential for Modern Business?
On-Demand Companies in a Contracting Economy
On-demand manufacturing encounters significant hurdles in a shrinking economy. A key issue is the reduced demand for goods and services, leading to fewer orders and lower revenue for manufacturers. To sustain their income, manufacturers might cut costs by using cheaper materials or compromising on quality, potentially causing buyer dissatisfaction and strained relationships.
Competing With More Cost-Effective Traditional Manufacturers
In a contracting economy, manufacturers face increased competition as demand wanes. This often results in aggressive bidding for the limited orders available, leading to price undercutting. While this strategy might draw in more buyers, it can also trigger a downward spiral in pricing, ultimately compromising the quality of the final product.
In a contracting economy, on-demand manufacturing sites may encounter financial challenges. As order volumes drop, revenue declines, making it harder to cover fixed expenses like rent, salaries, and equipment maintenance. This can result in layoffs, order delays, and potential bankruptcy, adding stress for buyers dependent on these services for their business needs.
Material Delays Affecting the Just-in-Time On-Demand Model
Additionally, a contracting economy can affect the supply chain for on-demand manufacturing sites. Financial struggles among raw material suppliers may cause delays or incomplete deliveries, disrupting the manufacturer's production schedule. Consequently, this can lead to delays in delivering the final product, resulting in dissatisfied customers.
The Increasing Federal Interest Rates
The Federal Reserve's decision to raise interest rates could greatly impact the on-demand manufacturing industry. Higher rates may deter businesses from investing in new products or technologies, potentially reducing demand for on-demand manufacturing services. Consequently, this decreased demand might lead to a consolidation of manufacturing sites as companies strive to cut costs and enhance efficiency.
As the on-demand manufacturing market advances, it's crucial for stakeholders to assess the risks and benefits of these services, especially considering the Federal Reserve's actions. Although on-demand manufacturing offers numerous advantages, it also presents limitations and risks. For instance, certain methods may restrict material options or be unsuitable for high-volume production.
As demand for on-demand manufacturing services wanes, consolidation in the industry is likely, potentially increasing risk for both buyers and sellers. Consequently, businesses will need to thoroughly evaluate their product needs and determine whether on-demand manufacturing is suitable or if traditional manufacturing methods might be more effective.
In summary, the Federal Reserve's interest rate hike could greatly impact the on-demand manufacturing sector. As companies strive to cut costs and boost efficiency amidst falling demand, it's crucial for stakeholders to assess the associated risks and benefits carefully and make well-informed decisions on the best course of action.
Chapter 5: Offshore vs. On-Demand: Which is the Better Business Solution?
Offshore and on-demand manufacturing both aim to produce products and parts, and they can be used together. On-demand manufacturing involves producing items only as needed, rather than keeping them in inventory. The location or method of production is secondary to ensuring that products are made when required.
The key difference in on-demand manufacturing lies in whether the process is onshore or offshore. Offshore on-demand production occurs outside the company's home country, while onshore on-demand happens within the country's borders. It’s often assumed, though not always accurate, that onshore on-demand is more convenient and faster, as offshore production involves longer shipping times.
To reduce costs and achieve quicker turnarounds, many manufacturers have long relied on outsourcing production to contractors and smaller producers. This practice has become widespread over the years, with contractors establishing strong, enduring relationships with larger companies and consistently delivering high-quality work. For example, Henry Ford utilized small factories in nearby towns around Detroit to produce components for his automobiles.
Offshore outsourcing started fifty or sixty years ago as a solution to rising labor costs, taxation, raw material expenses, labor regulations, and growing environmental standards. The process involves establishing subsidiaries with full management control over operations, emphasizing trust, communication, coordination, and oversight to ensure successful completion.
Offshoring typically involves two main areas: customer services, like tech support, and manufacturing. Often, an offshore site operates as an independent company subject to the regulations of its host country. A crucial consideration is the total time required for placing an on-demand order, sending it offshore, making necessary adjustments, completing the order, and shipping it back to the original company.
On-demand manufacturing, also referred to as custom or cloud manufacturing, is a process that creates products only as needed and in the required quantities. This approach deviates from the traditional method of mass production, storage, and shipping. By reducing warehousing costs and inventory, on-demand manufacturing ensures high-quality products and enhances customer service.
The rise of on-demand production is driven by advancements in modern technologies, including computer numerical control (CNC) manufacturing, 3D printing, and robotics. Central to this process is the internet, which allows for instant ordering with defined completion times. CAD designs, along with material specifications and other product details, can be effortlessly uploaded. The global web facilitates sending orders to locations like Asia, India, or Australia and enables direct communication with manufacturers.
The main challenges with offshore on-demand services are distance and time. While onshore on-demand can be completed and delivered quickly, offshore on-demand often takes longer and involves additional costs, such as shipping fees and charges from order directories. Another important factor is the process for making adjustments to an order. Both onshore and offshore services allow you to contact the manufacturer to modify a design, but the communication methods differ between the two.
Today, both onshore and offshore service providers can be reached via phone, online meetings, and email, thanks to advancements in technology. However, technology cannot solve the issue of time zones. The time difference between the customer's location and the production country can make scheduling timely meetings challenging. While onshore on-demand manufacturing may still face some time zone differences, they are generally less significant compared to those encountered with offshore manufacturing.
For instance, if a client in the United States places an order with an offshore on-demand service provider in Asia, and then realizes they need to make a change on Wednesday (which is already Thursday in Asia), there's a high likelihood that the order may have been completed while the client was asleep. Time zone differences and distance significantly impact the decision of where to place an on-demand order.
It is important to recognize that the quality of work, whether from onshore or offshore on-demand services, is generally consistent. This is because onshore companies vet their offshore partners to ensure high standards. The main factors affecting order delivery are time and distance, which are beyond control and can lead to delays.
Offshoring vs. On-Shoring
Offshoring
Onshoring
Definitions
Setting up a company outside a company's country's jurisdiction. Outsourcing business processes to a far-off country.
Setting up in a company's own country. Outsourcing business processes to home country agencies.
Services
Engineering Services
Manufacturing
Human Resource Management
Customer Service
Legal Service
Payroll Management
Advantages
Cost Saving
Highly Skilled Workforce
Access to Global Markets
Round-the-clock Availability
Monitor Product and Service Quality
Local Market Knowledge
Ease of Communication
Better Data Security
Disadvantages
Difficult to Monitoring
Communication Issues Due to Time and Cultural Dissimilarities
Data Security
High Overhead Costs
Limited Pool of Candidates
Less Access to Global Markets
Chapter 6: How Does On-Demand Manufacturing Work? An Example Explained?
On-demand manufacturing is a highly versatile process, applicable to a broad spectrum of applications and production techniques. This flexibility has made it the preferred solution for addressing assembly challenges and enhancing supply chain efficiency. It has supported startups in competing effectively and resolved production challenges for large corporations alike.
Examples
A globally renowned energy company, known for manufacturing its products and components in-house using cutting-edge laser technologies, relies on its core strengths. When faced with the need to produce items outside its expertise, the company turns to on-demand manufacturing. This approach allows it to address specialized requirements without diverting its focus or making significant adjustments. By leveraging on-demand services, the organization efficiently saves time, money, and resources.
Startup companies often lack the resources and expertise to fully meet their clients' needs and may require support in specialized areas. One such company utilizes on-demand manufacturing to create prototypes of new designs and test materials for their viability. The data from these prototypes and tests are used to refine design parameters before starting full-scale production. By leveraging on-demand manufacturing, the company is able to cut costs and concentrate on its production objectives.
Projects involving the creation of novel and inventive products often require the production of unique and specialized parts. Innovators in these situations may lack access to production methods capable of meeting these specific needs. They turn to on-demand manufacturing to produce one-of-a-kind parts. Developing a custom manufacturing process for such specialized components would be prohibitively expensive and could potentially derail the project.
Chapter 7: What is Pay for Performance or P4P?
The Pay for Performance model is a popular trend in modern internet marketing. It is designed to attract high-quality leads, boost sales, and provide a cost-effective way to measure the success of marketing investments. This approach evolved from business school teachings and the desire of companies to achieve measurable returns on their investments.
Traditionally, marketing involves paying advertisers with the expectation that customers will see the ads and use the information to reach out to the advertiser. This model has been in use for over two hundred years to boost business and connect with potential customers. However, it carries risks, as its success hinges on the visibility of the ads produced by advertising agencies and online platforms, rather than the actual effectiveness of the content.
Historically, companies often wasted their advertising budgets on various gimmicks with no assurance of results and minimal consideration of effectiveness. Advertising was traditionally seen as a speculative endeavor rooted in custom rather than financial prudence. Business schools and universities have since revolutionized this outdated approach, introducing a more accountable and beneficial model that reduces risk and enhances outcomes.
The advancement of technology and the expertise of online companies have ushered in pay-for-performance marketing, a strategy that benefits both clients and advertisers. This incentive-based approach ensures that clients receive significant value for their investment. By incorporating performance metrics into the contract, clients can be assured that the agency is confident in its ability to deliver results.
Pay-for-performance marketing operates on the principle that marketing companies receive payment only if clients achieve measurable results. This creates a win-win scenario for both parties. As business costs continue to rise, companies are increasingly focused on enhancing their performance and profitability. They invest significant effort into financial planning, closely examining return on investment (ROI). Every action, procedure, or concept is evaluated based on its potential to drive profit, boost visibility, and expand the business.
According to the Performance Marketing Association (PMA), performance marketing encompasses digital marketing or online advertising programs where advertisers and agencies are compensated based on specific actions from clients, such as clicks, sales, or leads. This approach allows advertisers to track and measure the cost of advertising relative to successful leads or sales. The criteria for evaluating the success of an advertising campaign can vary depending on the client's goals and the terms agreed upon with the agency. For instance, using lead generation as a metric might not always be sufficient, as leads do not necessarily translate into sales. The framework for measuring results is tailored to the nature of the business and the partnership between the provider and client.
The popularity of Pay-for-Performance (P4P) promotions and advertising surged with the rapid growth of the internet, enabling real-time tracking of a marketing campaign's return on investment. This approach has shifted the traditional model, where advertisers paid for creative work upfront without any guarantee of ROI. Under the P4P model, the provider is accountable for generating significant leads and converting them into paying customers. Clients only pay the provider after realizing profits from customer purchases, orders, and inquiries.
Stages of Pay for Performance Marketing
Each pay-for-performance agreement is tailored to fit the specific needs of both the client and the service provider. While the core structure of these agreements is generally consistent, the details, such as how performance factors are measured and how compensation is determined, vary based on the metrics established in the initial agreement.
One key factor that significantly impacts providers is the size of the company receiving the marketing services. Large, complex organizations often have comprehensive plans for every aspect of their promotional activities. They may run multiple marketing efforts simultaneously, with the P4P company potentially playing a small role in the overall process.
Smaller companies typically have individuals managing multiple facets of the business, with marketing being just one of their responsibilities. These companies often rely on the P4P provider to oversee the marketing strategy and execution of the campaign. Unlike larger organizations, smaller companies tend to invest heavily in P4P efforts and place greater reliance on their success.
8 Steps for the Implementation of Pay for Performance Marketing
Define Objectives
In today’s business landscape, defining a company’s goals, purpose, objectives, and values is essential for guiding its direction, including its marketing strategies. For Pay-for-Performance (P4P) marketing, both parties must agree on specific parameters before launching the campaign. The primary factor is establishing clear and measurable metrics to assess the success of the digital campaign. These metrics might include website traffic, new leads, sales growth, or brand visibility. Well-defined goals enable precise targeting and provide a basis for evaluating the campaign's effectiveness.
Target Audience
Clearly defining the customer base is crucial for developing effective web content. This involves assessing the keywords related to the product or service and evaluating their searchability. Data on keyword performance can be gathered through various online tools, providing insights into which search engines are being used and offering a general overview of the online users conducting searches.
Pay for Performance Compensation
Pay-for-performance compensation can vary in form, including metrics such as clicks, leads, total sales, client inquiries, sales demonstrations, appointments, or industry-specific metrics. These factors help determine the client’s costs and the provider’s payment structure. Compensation is central to the P4P model, offering both parties a clear view of their success and the effectiveness of their efforts. This aspect of the process fosters a partnership between the provider and client, as they collaborate to enhance each other's profitability.
Data and Analytics
As any first-year marketing and advertising student knows, data and analytics are crucial to a successful marketing program. In the digital age, the data collected is highly specific and can be analyzed in minute detail, allowing for precise and effective targeting of marketing efforts. The power of data lies in its ability to optimize resources and make informed decisions, ultimately enhancing return on investment (ROI).
Hitting the Target
The success of a marketing program hinges on reaching the target audience at the optimal moment, when they are ready to make a purchase. Even the most compelling message can fail if it is directed at an audience that is either unaware of the issue or not receptive to the argument. This crucial detail must be meticulously addressed when designing a web page and its content. Information for today’s clients needs to be concise, accurate, and clearly presented. To achieve this, it's essential to plan, develop, and implement strategies based on data and audience characteristics.
Landing Pages
Every web page designer understands that meticulous planning and preparation can be undermined if the landing page fails to deliver a seamless, effective, and engaging experience. The primary purpose of a landing page is to transform visitors from passive observers into active clients through a compelling call to action. While it may seem obvious, directly asking for the sale is a crucial step in the selling process that is often overlooked. Copywriters are trained to prompt the reader to take action at the end of their content. This is the essence of a well-designed and well-executed landing page.
Finding the Correct Mix
Developing a marketing plan is a comprehensive process that extends beyond a single design, meeting, or step. It involves ongoing progress marked by successes and failures, as well as continual adjustments, corrections, editing, and redesigning. As any copywriter will attest, editing is a perpetual part of the writing process, requiring numerous revisions to achieve the ideal blend of words, ideas, concepts, and structure. While not always the central focus, content creation can serve as a valuable guide and framework throughout this iterative process.
Social Media
As any internet marketer will tell you, social media can be a powerful driver of success for a marketing plan. It offers a broad reach and is widely utilized across all age groups, making it a valuable tool for maximizing exposure. However, its general nature requires careful planning to effectively target the intended audience.
The eight steps outlined are not exhaustive for the Pay-for-Performance (P4P) process but can act as a roadmap for implementing the model. Like any business concept, P4P plans must be meticulously reviewed and crafted to ensure that every detail is clear to both the provider and the client. This thorough understanding is a crucial part of their partnership. When executed properly, it leads to success for both parties and delivers exceptional service to all customers.
Chapter 8: What Are On-Demand Manufacturing Service Providers and How Do They Work?
Here are some key players in the on-demand manufacturing industry:
3ERP
3ERP is a leading firm in rapid prototyping, specializing in CNC machining, vacuum casting, quick tooling, and sheet metal fabrication. They turn business designs and ideas into tangible products within a few days. Before mass production, customers can inspect their prototypes to ensure functionality and appeal. The skilled team at 3ERP supports clients through every phase of product development, from design optimization to selecting the most suitable manufacturing methods. 3ERP is renowned for its expertise in rapid manufacturing, advanced prototyping technology, and extensive range of materials.
Fast Radius
Fast Radius is dedicated to advancing logistics and production through their Cloud Manufacturing Platform, which, combined with their skilled workforce, streamlines and enhances the entire process. They are also providing access to their innovative manufacturing technologies, enabling clients to bring groundbreaking ideas to life.
Their factories deliver on-demand production with high quality and rapid turnaround.
To help customers produce superior components more quickly, Fast Radius has developed a robust infrastructure. With production centers in the US, microfactories, and global partners, customers have continuous access to the resources, expertise, and manufacturing support needed to successfully complete their projects.
Fictiv
Fictiv offers clients a comprehensive range of capabilities through a single, user-friendly platform, allowing them to focus more on design innovation and less on part procurement. Their services include:
CNC Machining: Tight tolerances and quick turnaround times for finishing as fast as two days.
Injection Molding: Steel tooling for production, delivered in as little as two weeks.
3D Printing: Technologies including FDM, SLS, SLA, PolyJet, and MJF.
Urethane Casting: Quality parts production without the expense of tooling.
Hubs (A Protolabs Company)
Hubs boasts extensive production capabilities, supported by a network of hundreds of manufacturers, enabling them to handle both one-off prototypes and low-volume production. They are renowned for being the preferred supplier for complexly shaped parts and aesthetically demanding components.
Hubs collaborates closely with suppliers known for their high-quality products, leveraging the expertise of their local and international procurement teams. Orders are promptly processed at the most competitive prices, thanks to their global network, which provides virtually unlimited production capacity.
All components undergo rigorous testing twice after production: first at the manufacturing partner's facility and again at Hubs' quality control center in either Chicago or Amsterdam. Once cleared through customs, parts are dispatched from the facility to their destination within 24 hours. 3D printed components are produced locally, with inspections conducted solely by the manufacturing partner, and are shipped directly to their intended location.
JawsTec
JawsTec provides a range of services including metal fabrication, CNC machining, and both additive and subtractive manufacturing. They offer rapid prototyping solutions to inventors, engineers, and business owners, while also supplying high-volume parts to large corporations. Through partnerships with major organizations such as Tesla, Apple, BMW, Ford, Delta, and SpaceX, JawsTec delivers components across various industries.
Once buyers submit their 3D model files, they can receive real-time pricing through our fast quotation engines. We pride ourselves on our quick turnaround, with most orders completed within 4-5 days. Our top-tier industrial machinery, supported by partnerships with HP, EOS, and HAAS, ensures the production of the highest quality components.
Kickr Design
Kickr Design is one of the fastest-growing firms in the Southeastern United States, specializing in product design, engineering, prototyping, and manufacturing. Offering complimentary consultations and project estimates, Kickr Design enables clients to privately discuss their projects with a skilled lead engineer and develop the most effective strategy to achieve their goals.
Protolabs
Protolabs aims to help businesses bring innovative ideas to market by offering the fastest and most comprehensive digital manufacturing solutions available. Renowned for their rapid prototyping and on-demand production capabilities, Protolabs excels at delivering commercial-grade plastic, metal, and liquid silicone rubber parts in just a few days. Their advanced automated quoting and manufacturing processes ensure quick turnaround times, allowing companies to accelerate their time to market and effectively manage demand fluctuations throughout the entire product lifecycle.
Protolabs harnesses the power of the digital market to:
Accelerate time to market
Quotes come within hours and parts within days.
Multiple design iterations are supported by quick manufacturing turnaround times.
Products are introduced to the market and development is hastened more quickly than before.
Create better parts
Each machining and molding quote includes a free automated design for manufacturability (DFM) study that identifies potential problems and offers quick fixes.
Application engineers are ready to talk about design issues and provide assistance.
The company offers a large collection of internet materials, including instructions, advice, and white papers.
Quickparts
They take pride in their ability to meet their clients' manufacturing needs, whether the project is large or small, and regardless of deadlines. As the developers of a versatile digital manufacturing platform, they offer both on-demand additive and traditional manufacturing services.
Their dedication to cutting-edge technology and new materials solidifies their role as leaders in SLA and SLS. They provide manufacturing services that match clients' desired pace and uphold the highest quality, supported by their deep industry expertise and longstanding heritage.
Rapid Direct
Rapid Direct streamlines and accelerates on-demand manufacturing.
They offer on-demand, top-notch custom parts with expert prototyping and production capabilities. Get fast online quotes, automated DFM analysis, and high-quality parts delivered—all within seconds.
Rapid Direct can manufacture custom parts in large quantities and on-demand, as well as produce components with complex geometric designs and high cosmetic standards.
To maximize the benefits of on-demand manufacturing services, it’s crucial to select companies with robust manufacturing capabilities that can swiftly and efficiently produce complex end-use parts. Rapid Direct excels in meeting these criteria.
Stratasys
Many of the world's leading companies trust Stratasys to keep them ahead of the competition. From global giants in the automotive and aerospace sectors to innovative medical startups and tech leaders, our proven technology enables them to operate more swiftly, creatively, and cost-effectively. With decades of experience, expert consultancy, comprehensive training, industry-leading printers and materials, as well as full support and workflow management, Stratasys delivers unmatched solutions for every need.
Stratasys goes beyond just providing 3D printers by offering comprehensive end-to-end support. They deliver a top-tier range of materials, innovative software integrations, and expert guidance. Additionally, their Stratasys Direct team can handle on-demand printing for clients.
Techpacker
Techpacker makes creating samples enjoyable, straightforward, and cost-effective. How? By generating techpacks—standard industry documents that detail the exact specifications for a design. This online tool allows aspiring fashion designers to efficiently and accurately order samples from global factories. With Techpacker's technology, designers can swiftly prepare their ideas or mock-ups for production, collaborate with factories, and monitor progress.
They aren't just another factory-listing directory service; their aim is to offer the most advanced collaboration tools that seamlessly integrate with various platforms. This allows designers to confidently partner with companies worldwide to produce high-quality samples of their innovative ideas.
Total Retail
For executives seeking the latest insights and analysis on the retail sector, Total Retail is the premier source. It delivers essential knowledge through diverse content and community-building initiatives, helping retail professionals excel in their roles. Total Retail's offerings include valuable information on on-demand manufacturing.
Vogue Business
Launched in January 2019, Vogue Business is a leading online publication focused on the fashion industry. It offers a comprehensive global perspective, analyzing the impact of cultural trends and worldwide patterns on fashion. Vogue Business is a premier resource for insights into how emerging technologies will transform the production, marketing, and sale of fashion items, leveraging the expertise of technologists, trend forecasters, futurists, and innovators across various fields.
WayKen
WayKen is a leading rapid manufacturing and prototyping company located in Shenzhen, China. It specializes in fast prototyping and low-volume production of plastic and metal components, providing a comprehensive solution from initial prototype to final production.
WayKen has consistently upheld a significant competitive edge through its advanced production technologies and highly skilled team. Their manufacturing services—spanning CNC machining, 3D printing, vacuum casting, rapid tooling, and injection molding—are customized to meet each client's specific product design needs.
Katana
WayKen has consistently upheld a significant competitive edge through its advanced production technologies and highly skilled team. Their manufacturing services—spanning CNC machining, 3D printing, vacuum casting, rapid tooling, and injection molding—are customized to meet each client's specific product design needs.
At present, Katana stands as the sole manufacturing ERP recognized as a Shopify Plus certified partner and has raised $16 million from esteemed international VC investors who share their vision of elevating the manufacturing sector. This respect is manifested in their commitment to alleviating the pressures faced by manufacturers. Katana achieves this through exceptional customer service, straightforward onboarding, and innovative software that empowers businesses rather than constrains them.
Conclusion
On-demand manufacturing is a manufacturing concept used to produce goods, products, items, and parts as they are needed in a specified time and required quantities. It is a method of production that has been adopted to avoid manufacturing costs, warehousing costs, provide outstanding customer service, and assist customers in meeting tight production schedules.
On-demand manufacturing is used for short-run production needs in various industries.
On-demand manufacturing benefits include cost-efficiency, faster turnaround times, and increased flexibility in product customization.
It can easily be misconstrued that on-demand manufacturing is a quick and easy process that provides instantaneous response to customer demands. Unfortunately, this is not the case.
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